Laser cutting of mild steel complex multi dimensional cutting made easy. Speed / Power Settings For 50W Laser Cutter These are the settings I use for a variety of materials using a 50W Chinese laser cutter. Cutting conditions range from E1 through E10. Call 855-773-7727 to order your fiber laser today! Laser beam piercing a 3mm-thick material, we see an exaggerated Kerf angle of 1 deg and a kerf width of 0.25mm. 3. If you’d like to learn more about ablative laser cutting, check out this article on Micron-Scale Manufacturing.. In FineCut charts, the amperage setting for each thickness is included in the cut chart. These values are approximate and are based on a well maintained cutting machine. In 7 cutting of 4 mm aluminium sheets with a 5 kw fiber laser with a severance energy of 46 jmma2. Save my name, email, and website in this browser for the next time I comment. Cutting Thick Steel Plate Industrial Laser Solutions, 39 Paradigmatic Turning Cutting Speed Chart. Each cutting process is highly dependent on material type and thickness and required processing speed, edge quality and kerf width. Notify me of your specials and product updates. Chart #3 illustrates the different efficiencies for the various cutting lasers. Because of eBay Chinese CO2 Laser Cutter & Engraver - Finding Speed and Power Settings for New Material - Duration: 5:12. Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. Material Thickness – Thickness of the workpiece (metal plate being cut). Different fiber optics material quality gases optical lenses cutting patterns etc will affect the cutting speed and need to be adjusted according to site conditions. Fiber lasers have become a driving force in the metal fabrication industry. Approximately 80 of the time while the program is running the laser is cutting this is the majority of the processing time. For example, if you are cutting a straight line it will be high speed. These requirements determine laser parameters such as wavelength, power and beam quality. Cutting speeds are specified in feet per minute (imperial measure), or meters per minute (for metric). To vary the depth/strength of the engraving, adjust the laser power or speed … In addition, optimized, high-quality cutting gaps save time in sorting and further processing. – Laser Resonator Operating Cost Comparison, Your email address will not be published. Techno Economical Comparison Of Cutting Material By Laser, Laser Comparison Cutting Speed And Rate Of Feed Jmtusa, High Power Fiber Laser Cutting Parameter Optimization For, Cl 900 Series Fiber Laser Cutting System Cincinnati, An Engineer S Guide To Laser Cutting Engineering Com, How Co2 And Fiber Laser Cutting Machine Work Blog, Laser Cutting Thickness Guide On Laser Power Lens And Table. Our large range of laser cutting ... with no reduction in cutting speed. All Rights Reserved © | JMT USA is a DBA of Jorgenson Machine Tools, Inc. Laser Comparison – Cutting Speed and Rate of Feed. When taking all the ingredients necessary to process metal with a laser the fiber is the least expensive and most productive of the three lasers. Power Feed Rate is the speed the laser cutting head moves at. On a rotary tool such as a drill or end mill, this is a measure of how fast its periphery spins relative to the workpiece clamped to the table. The differences in the operating cost are based on the maintenance and the efficiency of the style of laser being used. The depth of field is the usable portion of the unfocused beam. Note that the settings listed as raster etch should provide a relatively light marking. Referring to the cutting rate given in the chart below, adjust the cutting speed so that the cutting time calculated as described in the page on the left can be obtained Note: lf the blade is a new one, perform break-in cutting. We'll do this before we run our main project file so that we can optimize for the… Raster Engrave speed : 100mm/s Power : 10% (on digital display) Vector Engrave Vector Engrave Speed : 20mm/s Power : 10%. (Or email Info@JMTUSA.com. Displays the selected cutting condition type. To brightline fiber solid state lasers can also. Factory cut chart settings. Fiber lasers vs co 2. Fiber laser cutting speed calculator. In addition, it is important to note that when cutting 5mm carbon steel plate with the laser cutting machine, it needs to replace 7.5 “focal length laser lens. In two previous articles we examined the differences in electrical costs and resonator operating costs between the various types of metal fabrication lasers. laser addition that allows blowing the air to the place of laser cutting / laser engraving. We have compiled this guide for the laser system that we sell, which gives you a good idea of all kinds of materials that a laser can mark, engrave, drill and cut from … The laser beam quality is characterized by the mode of a laser beam, which is the energy distribution through its cross section. We can recap the previous articles by looking at chart #1 below. Increases speed of a laser cutting up to 50% and reduce charring. Approximately 80% of the time while the program is running the laser is cutting, this is the majority of the processing time. One of their biggest claims to fame is impressive power and cutting speeds.The technology has been rapidly evolving with more and more power, so much so that the possibilities with these machines are almost limitless.Increased power and speed leads to more parts cut per hour, which translates into higher … Laser process calculator the synrad laser processing calculator not only allows you to evaluate the feasibility of laser cutting applications with better predictive algorithms and visual feedback for various material types but it now includes the ability to evaluate simple laser marking applications. The numbers shown in the Cut charts are recommended to provide high-quality cuts with minimal dross. 2 application the best solution. If what you want to cut is not listed here, you must check with RPL staff before using the laser. Discover your laser cutting, engraving, and marking solution at Boss Laser. However, cutting speed is typically slower than both laser and plasma cutting [19]. Chart #4 illustrates the characteristics for the four cutting lasers. We design and engineer our own CO2 and fiber laser cutter and engraver systems here in the USA. The following data in the laser cutting thickness speed chart is for reference only. Set the blade speed referring to the chart below. ), Other Articles in the Series: Vector Cut (Hardwood 5mm) Vector Cut Speed : 15mm/s Power: 40% Passes: 5-10. Optimizing using a multi mode fiber laser in a comparative study we also applied the algorithm using a 1 kw multi mode fiber laser in combination with another translation system moving the cutting head. Laser Resonator Operating Cost Comparison, JMT Offers a Variety of Welding Positioning Equipment. The final piece of the puzzle for laser processing is the cutting speed. The solution for non-normal spark appears when cutting … This column shows the actual feed rate during program operation. – Fiber Laser vs. These are only guideline settings to be used as a starting point you may need to adjust these for your own laser cutter and material these are tested for the 100w laser we have at the build shop as a collaborative project please send additional datapoints if the numbers here are incorrect. Finally I would like to share some comparative cutting charts to show the difference in feedrates for the CO2, Disk, and Fiber lasers. 4. If you have other settings you’d like to suggest, please send an email to design_help@ncsu.edu with the details. Across the entire range of sheet thicknesses and with no reduction in cutting speed. If youd like to learn more about ablative laser cutting check out this article on micron scale manufacturing. As the focal position is shifted up and down to enhance cutting the operator must always keep the material within the depth of field or the material will stop cutting. Given its dominance in the sheet metal cutting industry this article focuses on laser fusion cutting. Comparable cutting speed of co and fiber laser o2 2 comparable cutting quality of co 2 and fiber laser 1mm. Thin Disk and CO2 The intensity of CO 2 and fibre lasers can be very high, allowing continuous vaporisation cutting of thin materials. Operating cost and cutting speeds for 4kw co2 and 4kw fiber laser cutting machines. Typical cutting speeds for mild steel are for example at 18mmin for 1 mm 45 mmin for 3 mm and 15 mmin for 8 mm material strength. Also available is a laser cutter user guide.. Metals of thickness 1-1.5mm are cut at speeds in excess of 10m/min. The following are suggested laser cutter configuration settings for various materials. Chart #3 illustrates the different efficiencies for the various cutting lasers. AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. The cutting capabilities of the laser is directly proportional to the beam quality and beam waste of the laser. Buy item now. TEC module Peltier cooling system for better laser cooling (increases power up to 10%). Cutting speed should be selected according to the output of the machine, that is, cutting speed will differ depending on what kind of cutting the machine is performing. The main advantage the fiber laser gives is the speed of cut over thin to mid-range materials, particularly over the 4-8mm mild steel range, where speeds have increased up to 5 fold using nitrogen rather than traditional oxygen cutting methods. Note: The following data in the laser cutting thickness & speed chart is for reference only!. The depth of field generated by the laser will affect the cut quality and the thickness of the materials processed. Test Your Material to Determine Laser Speed and Power Settings: In this Instructable we will use a test file to find out how the laser works with your material when it is cutting and engraving at different speed and power settings. When looking at the highly reflective materials like copper and brass the CO2 laser cannot perform at all. The higher the average power, the higher the cutting speed (Fig. The two most common types of laser cutting machines are fiber laser and co 2. In addition optimized high quality cutting gaps save time. Things to be aware of are the mode quality, beam waste, spot size, and depth of field. On the other hand, if your are cutting small holes and performing a detail cutting, the speed will be low. Your email address will not be published. Given its dominance in the sheet metal cutting industry, this article focuses on laser fusion cutting. Approximately 80% of the time while the program is running the laser is cutting, this is the majority of the processing time. This occurs on both sides if the beam waste (smallest spot size). Fiber Lasers vs CO 2. We can also see by chart #2 the actual differences of energy consumption for solid state lasers. TECHNICAL FEATURES CHARTS LINEAR CUTTING SPEED COMPARISON CHART Fiber 2 kW vs 4 kW CO2 Laser Mild Steel 0,8mm Aluminium 1mm Stainless Steel 2mm Brass 2mm Copper 5mm Mild Steel 15mm 2 kW Fiber 40000 30000 11000 2200 355 750 4 kW CO2 15000 10000 6500 0 950 0 5000 10000 15000 35000 n Linear Cutting Speed The operating cost and cutting speeds defined in the comparison chart are calculated from publicly available and published information provided to the public by a variety of laser cutting machine manufacturers. DIY3DTECH.com 9,524 views The chart points that CNC laser cutting is faster in most materials up to 3/8". Cost effective cutting through thick and thin. The k40 will cut through the wood at approx 1mm per pass with the stock setup (without air-assist and upgraded lenses mirrors etc) K40 Laser Cutter Acrylic Settings For a first approximation in 2D, we have defined this Energy level as the Power of the Laser x the Laser Focal Surface divided by the Translation Speed. The following materials are approved for cutting. Given its dominance in the sheet metal cutting industry this article focuses on laser fusion cutting. The cutting in two dimensions is a domain of the co 2 laser. [Final installment in a series of three articles comparing metal-cutting lasers.]. 2). A good beam mode having uniform energy distribution is essential for laser cutting because it can be focused to a very small spot giving high power density, which leads to high cutting speeds and low roughness. If, for example, the cutting condition is E010, it implies scribing and not piercing. Our customers enjoy Endurance 10 watt laser . The final piece of the puzzle for laser processing is the cutting speed. The cutting capabilities of the laser is directly proportional to the beam quality and beam waste of the laser. Cutting • Laser cutting is able to cut faster and with a higher quality then competing processes: – Punch, plasma, abrasive waterjet, ultrasonic, oxyflame, sawing and milling • Can be automated • 80% industrial lasers in Japan are used for metal cutting 7 Chart 3. (See separate sheet for break-in cutting.) Sheet metal cutting with fiber lasers. This unique feature enables continuous processin… The laser cutting speed is too fast, and the linear velocity needs to be reduced. AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. Sit ti t dsituation today today most fiber laser cutting machines are today most fiber laser cutting machines are used for thin sheets. The examples of the adjustments made will be similar for any CO2 or fiber laser cutting mild steel with O2. The following data in the laser cutting thickness speed chart is for reference only. Cut charts The following Cut charts show the consumable parts, cutting speeds and the gas and torch settings required for each process. Torch-to-Work Distance – Distance between the shield and the workpiece during cutting. Sheet metal cutting with fiber lasers. In thicker materials, plasma and water jet cutting have more relevant cutting speeds compared to laser cutting. The following show 12, 6 and 3.2 mm (1/2″, 1/4″ and 10ga) mild steel cut with oxygen on a 2kw fiber laser and examples of the same part cut with 1 variable changed to show how it affected the cut quality. The final piece of the puzzle for laser processing is the cutting speed. As you can see from the published feed rates the fiber laser due to beam characteristics has the best coupling of the three lasers illustrated by the actual feed rates. If you're just starting out these values should provide you a good starting point to experiment from and see what works best for you. The right laser for your cutting application, the right machine for your production, the automation that matches your material flow – this is what TRUMPF delivers. Cutting speed, though, is determined by the average power level. Approximately 80 of the time while the program is running the laser is cutting this is the majority of the processing time. Feed Rate. It shows the operating cost over 8 years for a 4kW laser. Required fields are marked *. This column shows the operating cost Comparison, your email address will not be published the amperage setting each... Email, and the workpiece during cutting, plasma and water jet cutting have more relevant cutting speeds the... 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